China Factory Price IGBT Digital High Frequency Induction Quenching /Hardening Steel Roll or Gear, Screw (DSP-80KW) gear box

Item Description

Factory value IGBT electronic large frequency induction quenching /hardening metal roll or Gear ,Screw  (DSP-80KW)

1 The built-in modular induction heating gear manufactured by our business is the latest substantial-tech solution fashioned by adopting the most advanced electrical power electronic electricity products and exclusive converter manage technology in the world with affordable structure style.

one) This gear uses the digital sign processing (DSP) electronic actual-time higher-pace sign processor and DDS (Immediate Electronic Synthesizer) direct digital frequency synthesizer.

two)Utilizing innovative electronic management technologies and digital stage-locked loop tracking technology and pc manage technological innovation, the system framework is protected and reputable, secure performance and easy operation.

three)  Higher temperuture: the heating temperature can reach above 1500C.
4)  Fast Heating: Get to the goal temperature swiftly!
5) A variety of content useing: Relevant to all types of metallic materials, such us: stainless metal, carbon metal, copper, brass, alumimum, Zinc, tin, titanium and so on.
six)   Hand-maintain coaxial transformer:Effortless to hand hold perform, can also instantly intgrate into the robotic arm.
seven)  Fast adjust coil/inductor:induction coil/indcutor manufactured into distinct shapes and measurements, and can be very easily removed from HHT TO exchange one more coil.
eight) It is ideal for Heat and weld of copper pipe and copper pipe, pipe and steel pipe, steel tube, copper tube and stainless steel.
nine) Small size, light-weight fat, large defense, large precision, protable straightforward and practical,
10) The automobile can be geared up with positioning caster, which can be utilised for fixed spot or cellular.
11) RS485 conversation, can manage in your PLC system.  
12) More alternatives for operating method: Time, temperature, Energy, constant Electricity and so on. Can know the heating curve.
13) Full Digital control, can exhibits heating time, heating energy, heating recent, Heating inpedance, frequency and so on in the equipment.
14) IP54 can function at outside the house that the atmosphere not excellent.
fifteen) Can join 5m, 10m, 15m, ….40m and so on will not decrease the electrical power. Effortless work at distant place.

Kind DSP-80KW
Rated Output Power 80KW
Rated Output Frequency ten-40KHZ
Can expand frquency 1-100khz
Overload Heating time 45%/10min
Energy Modify Set up 1.5-a hundred%
Coaxial Flexible cable length 5M,6M…10M,20M,30M,40M,50M
Input Voltage 360-420v 50-60hz
Max electrical power 80kw
Protection Amount IP54
Environment Temperature +5c–+50C
Cooling drinking water movement 31L/MIN
Cooling water Force 4-8Bar
Excess weight About 180kg

 1:   Digital induction heating machineDSP-50KW, 80KW ,100KW for annealing the element of workpipes 

2: Application for the hole of screw to heating for disassembled 

3:Software for steel /iron pipe to heating for disassembled:

4: Software for quenching /hardening metal roll or Gear .screw 

five Software for melting, sorldering / welding, brazing railway track

Advantage:
1 Simple to run, can programme
two Large Water-proof.
3 Can bear substantial temperature, let the max setting temperature get to to 180C.
four Large safty.
5 Entire electronic
six Anti-interference.
Manage Perform:
Major wire Switch
Primary Portion Change
Remote Change
Water Force Defense
Drinking water stream Defense
Technique safty Safety
Chiller’s Failure Autognosis
Section protection
Timmer Switch
In excess of-heating security
More than-voltage security
Over-current Protection
Frequency security
Power can programme
Show purpose:
Temperature Checking Disply
Time placing Screen
Working Design Show
Functioning condition show
Consumer paramater display
Failure inquire disply

Pre-sale service:
one. recommend the most suitable machine for customers, according to their requirements. 
two. Inquiry and consulting support. 
3. Sample testing support. 
4. View our Factory.

In-sale service:
one. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
three. Strictly check up the machine, before delivery
four. Delivery on time.
Soon after-sale service:
1. Warranty time: Inside 18 months from the date of delivering, 12months from day of getting.
two. Within warranty all areas are cost-free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
three. If any big quality problems occurs out of the guarantee period, we will send maintenance
 technician to provide visiting service after checking with the customer and charge for a favorable price. 
five. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenane
six. The above mentioned are only basic after-sale service requirements, we will make more promises related to quality assurance and operation guarantee.

Packing :

 

US $6,500-15,000
/ Piece
|
1 Piece

(Min. Order)

###

After-sales Service: Within 24 Hours Respond
Warranty: 18 Months From The Delivery,12 Months From Receive
Type: Induction Heating Machine
Certification: CE, ISO
Structure: Vertical Type
Brand: Siemens

###

Customization:

###

Type DSP-80KW
Rated Output Power 80KW
Rated Output Frequency 10-40KHZ
Can expand frquency 1-100khz
Overload Heating time 45%/10min
Power Adjust Arrange 1.5-100%
Coaxial Flexible cable length 5M,6M…10M,20M,30M,40M,50M
Input Voltage 360-420v 50-60hz
Max power 80kw
Protection Level IP54
Environment Temperature +5c–+50C
Cooling water flow 31L/MIN
Cooling water Pressure 4-8Bar
Weight About 180kg
US $6,500-15,000
/ Piece
|
1 Piece

(Min. Order)

###

After-sales Service: Within 24 Hours Respond
Warranty: 18 Months From The Delivery,12 Months From Receive
Type: Induction Heating Machine
Certification: CE, ISO
Structure: Vertical Type
Brand: Siemens

###

Customization:

###

Type DSP-80KW
Rated Output Power 80KW
Rated Output Frequency 10-40KHZ
Can expand frquency 1-100khz
Overload Heating time 45%/10min
Power Adjust Arrange 1.5-100%
Coaxial Flexible cable length 5M,6M…10M,20M,30M,40M,50M
Input Voltage 360-420v 50-60hz
Max power 80kw
Protection Level IP54
Environment Temperature +5c–+50C
Cooling water flow 31L/MIN
Cooling water Pressure 4-8Bar
Weight About 180kg

The Difference Between Planetary Gears and Spur Gears

A spur gear is a type of mechanical drive that turns an external shaft. The angular velocity is proportional to the rpm and can be easily calculated from the gear ratio. However, to properly calculate angular velocity, it is necessary to know the number of teeth. Fortunately, there are several different types of spur gears. Here’s an overview of their main features. This article also discusses planetary gears, which are smaller, more robust, and more power-dense.
Planetary gears are a type of spur gear

One of the most significant differences between planetary gears and spurgears is the way that the two share the load. Planetary gears are much more efficient than spurgears, enabling high torque transfer in a small space. This is because planetary gears have multiple teeth instead of just one. They are also suitable for intermittent and constant operation. This article will cover some of the main benefits of planetary gears and their differences from spurgears.
While spur gears are more simple than planetary gears, they do have some key differences. In addition to being more basic, they do not require any special cuts or angles. Moreover, the tooth shape of spur gears is much more complex than those of planetary gears. The design determines where the teeth make contact and how much power is available. However, a planetary gear system will be more efficient if the teeth are lubricated internally.
In a planetary gear, there are three shafts: a sun gear, a planet carrier, and an external ring gear. A planetary gear is designed to allow the motion of one shaft to be arrested, while the other two work simultaneously. In addition to two-shaft operation, planetary gears can also be used in three-shaft operations, which are called temporary three-shaft operations. Temporary three-shaft operations are possible through frictional coupling.
Among the many benefits of planetary gears is their adaptability. As the load is shared between several planet gears, it is easier to switch gear ratios, so you do not need to purchase a new gearbox for every new application. Another major benefit of planetary gears is that they are highly resistant to high shock loads and demanding conditions. This means that they are used in many industries.
Gear

They are more robust

An epicyclic gear train is a type of transmission that uses concentric axes for input and output. This type of transmission is often used in vehicles with automatic transmissions, such as a Lamborghini Gallardo. It is also used in hybrid cars. These types of transmissions are also more robust than conventional planetary gears. However, they require more assembly time than a conventional parallel shaft gear.
An epicyclic gearing system has three basic components: an input, an output, and a carrier. The number of teeth in each gear determines the ratio of input rotation to output rotation. In some cases, an epicyclic gear system can be made with two planets. A third planet, known as the carrier, meshes with the second planet and the sun gear to provide reversibility. A ring gear is made of several components, and a planetary gear may contain many gears.
An epicyclic gear train can be built so that the planet gear rolls inside the pitch circle of an outer fixed gear ring, or “annular gear.” In such a case, the curve of the planet’s pitch circle is called a hypocycloid. When epicycle gear trains are used in combination with a sun gear, the planetary gear train is made up of both types. The sun gear is usually fixed, while the ring gear is driven.
Planetary gearing, also known as epicyclic gear, is more durable than other types of transmissions. Because planets are evenly distributed around the sun, they have an even distribution of gears. Because they are more robust, they can handle higher torques, reductions, and overhung loads. They are also more energy-dense and robust. In addition, planetary gearing is often able to be converted to various ratios.
Gear

They are more power dense

The planet gear and ring gear of a compound planetary transmission are epicyclic stages. One part of the planet gear meshes with the sun gear, while the other part of the gear drives the ring gear. Coast tooth flanks are used only when the gear drive works in reversed load direction. Asymmetry factor optimization equalizes the contact stress safety factors of a planetary gear. The permissible contact stress, sHPd, and the maximum operating contact stress (sHPc) are equalized by asymmetry factor optimization.
In addition, epicyclic gears are generally smaller and require fewer space than helical ones. They are commonly used as differential gears in speed frames and in looms, where they act as a Roper positive let off. They differ in the amount of overdrive and undergearing ratio they possess. The overdrive ratio varies from fifteen percent to forty percent. In contrast, the undergearing ratio ranges from 0.87:1 to 69%.
The TV7-117S turboprop engine gearbox is the first known application of epicyclic gears with asymmetric teeth. This gearbox was developed by the CZPT Corporation for the Ilyushin Il-114 turboprop plane. The TV7-117S’s gearbox arrangement consists of a first planetary-differential stage with three planet gears and a second solar-type coaxial stage with five planet gears. This arrangement gives epicyclic gears the highest power density.
Planetary gearing is more robust and power-dense than other types of gearing. They can withstand higher torques, reductions, and overhung loads. Their unique self-aligning properties also make them highly versatile in rugged applications. It is also more compact and lightweight. In addition to this, epicyclic gears are easier to manufacture than planetary gears. And as a bonus, they are much less expensive.

They are smaller

Epicyclic gears are small mechanical devices that have a central “sun” gear and one or more outer intermediate gears. These gears are held in a carrier or ring gear and have multiple mesh considerations. The system can be sized and speeded by dividing the required ratio by the number of teeth per gear. This process is known as gearing and is used in many types of gearing systems.
Planetary gears are also known as epicyclic gearing. They have input and output shafts that are coaxially arranged. Each planet contains a gear wheel that meshes with the sun gear. These gears are small and easy to manufacture. Another advantage of epicyclic gears is their robust design. They are easily converted into different ratios. They are also highly efficient. In addition, planetary gear trains can be designed to operate in multiple directions.
Another advantage of epicyclic gearing is their reduced size. They are often used for small-scale applications. The lower cost is associated with the reduced manufacturing time. Epicyclic gears should not be made on N/C milling machines. The epicyclic carrier should be cast and tooled on a single-purpose machine, which has several cutters cutting through material. The epicyclic carrier is smaller than the epicyclic gear.
Epicyclic gearing systems consist of three basic components: an input, an output, and a stationary component. The number of teeth in each gear determines the ratio of input rotation to output rotation. Typically, these gear sets are made of three separate pieces: the input gear, the output gear, and the stationary component. Depending on the size of the input and output gear, the ratio between the two components is greater than half.
Gear

They have higher gear ratios

The differences between epicyclic gears and regular, non-epicyclic gears are significant for many different applications. In particular, epicyclic gears have higher gear ratios. The reason behind this is that epicyclic gears require multiple mesh considerations. The epicyclic gears are designed to calculate the number of load application cycles per unit time. The sun gear, for example, is +1300 RPM. The planet gear, on the other hand, is +1700 RPM. The ring gear is also +1400 RPM, as determined by the number of teeth in each gear.
Torque is the twisting force of a gear, and the bigger the gear, the higher the torque. However, since the torque is also proportional to the size of the gear, bigger radii result in lower torque. In addition, smaller radii do not move cars faster, so the higher gear ratios do not move at highway speeds. The tradeoff between speed and torque is the gear ratio.
Planetary gears use multiple mechanisms to increase the gear ratio. Those using epicyclic gears have multiple gear sets, including a sun, a ring, and two planets. Moreover, the planetary gears are based on helical, bevel, and spur gears. In general, the higher gear ratios of epicyclic gears are superior to those of planetary gears.
Another example of planetary gears is the compound planet. This gear design has two different-sized gears on either end of a common casting. The large end engages the sun while the smaller end engages the annulus. The compound planets are sometimes necessary to achieve smaller steps in gear ratio. As with any gear, the correct alignment of planet pins is essential for proper operation. If the planets are not aligned properly, it may result in rough running or premature breakdown.

China Factory Price IGBT Digital High Frequency Induction Quenching /Hardening Steel Roll or Gear, Screw (DSP-80KW)     gear boxChina Factory Price IGBT Digital High Frequency Induction Quenching /Hardening Steel Roll or Gear, Screw (DSP-80KW)     gear box
editor by czh 2023-01-21