China factory OEM Transparent Precision Gear by Injection Mold Medical Device Plastic Part Injection Auto Components Moulds gear patrol

Product Description

INJECTION MOLDING EQUIPMENT
ITEM NAME SPECIFICATION QUANTITY(SET)
American Clamyron Horizontal injection molding machine 250T 1
American Clamyron Horizontal injection molding machine 160T 1
ZheJiang Yizhan precision Horizontal injection molding machine 110T 1
Sumitomo Precision Electric Injection Moldig Machine 75T 3
Nissei Precision Electric Injection Moldig Machine 50T 4
Xihu (West Lake) Dis. High Speed Precision Vertical Injection Molding Machine 55T 2
Xihu (West Lake) Dis.g Servo Manipulator   15
Three-in-1 baking material suction machine   8
Constant temperature hopper   10
Color mixing and feeding machine for injection molding   5
TOTAL 12 sets

Product Description
 

Product Type injection molding
Mould material Plastic mould material: P20 steel, 718, 2738, H13, NAK80,  2343, S136
Product Material available ABS, PP, PA, PMMA, PC, PE,  LCP, PA+GF, etc
Product’s size available Minimum: 0.05×0.05×0.05mm
Maximum: 180x180x70mm
Applications CCTV/security camera components,IR-cut/optical transceiver 
Delivery time 20-25 working days,Mass production: 2-3 weeks
Minimum order Small orders can be accepted
Production capacity 20 sets/month
Shipment by Express: DHL, FedEx, UPS, EMS, etc;
by air transport;
by sea transport

 
1.  Professional Manufacturer: All of our Fastener are designed and manufactured according to buyers’ specification and performance.
2.  Quality is guaranteed: Durability testing and critical technical design to enhance lifetime.
3.  Cost effective: Competitive prices with professional factory supply
4.  Perfect solution with rich experiences to solve your problem: Wide range of parts selection.
5.  Customized ideal product: customized services according to the samples and drawings offered.
 

Company Profile

 

ELMAX was established in 2015, the company is located in Building 1, No. 180, Urban-Rural Road, CZPT Town, HangZhou City,
ZheJiang Province of China.  They are 2 factories in Xihu (West Lake) Dis.Guang and ShenZhen manufacturing for ELMAX.

As a one-stop OEM/ODM service provider, CZPT has always been committing to the technology of stamping and plastic injection
molding ;  Focusing on metal stamping,hardware,cnc machining and mass production of stamping parts, Injection-molded CZPT and
Insert-molding components.    The products range is inclusive of hardware stamping parts, metal stamping,  sheet stamping,plastic
injection parts  The main customers of CZPT are domestic CZPT companies and partners comes from all of the world especially
from Europe/America.

With competive price, reasonable price and strength technical support, that cause the featured product of metal plastic parts.

After these years′ development, our company has formed an integrated solutions provider, which contains engineering design,
plastic mould, injection moulding parts etc.

Adhering to the principle of quality first, We will win customer satisfaction and make unremitting efforts to win the satisfaction of customers.

Welcome you to establish long term business relationship with CZPT metal&plastic.inciple of quality first, We will win customer satisfaction and make unremitting efforts to win the satisfaction of customers.

Welcome you to establish long term business relationship with CZPT metal&plastic.

FAQ

 

1: Q: Can you introduce your working process and your advantages?

A: Thanks for your question, first we will ask for your drawing, requirement, QTY and more detailed information to understand
your demand and our engineer can offer the best solution according to these specifications. Sometimes we will offer the structure
improvement program when we find any issue with your design or any suggestion to keep the cost down. Then we can start
mould design and fabrication when the price settles down, and delivery time is approved. About our feature, we would like to
say 100% quality assurance and advantage facilities can give you strong support and our professional service will lead you to
make great progress on this project.

2: Q: Can you ensure your production lead time and stable quality in a long-term relationship?

A: Of course. Except for the Chinese New Year holiday, our shipment is always on schedule since our scientific work arrangements,
strong production competence, and our reliable employee.

Thanks for your attention, why not send us your inquiry now?

 

Warranty: 6 Months
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Single Cavity
Plastic Material: PA
Process Combination Type: Progressive Die
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

plastic gear

Can plastic gears be used in food and beverage processing machinery?

Plastic gears can be used in food and beverage processing machinery in certain applications. Here’s a detailed explanation of their suitability:

Plastic gears offer several advantages that make them a viable choice for certain food and beverage processing machinery applications:

  • Corrosion Resistance: Many plastic materials, such as certain types of polypropylene (PP) or polyethylene (PE), exhibit excellent resistance to corrosion and chemical attack. This makes them suitable for use in food and beverage processing environments where exposure to acidic or alkaline substances, cleaning agents, or food ingredients is common.
  • Hygienic Properties: Plastic gears can be designed to have smooth surfaces without any cracks, crevices, or pores, which can harbor bacteria or contaminants. This makes them easier to clean and sterilize, promoting hygienic conditions in food and beverage processing machinery.
  • Lightweight: Plastic gears are generally lighter than metal gears, which can be advantageous in applications where weight reduction is desired. The reduced weight can simplify machinery design, reduce energy consumption, and ease handling during maintenance or equipment assembly.
  • Noise Reduction: Plastic gears, with their inherent damping characteristics, can help reduce noise levels in food and beverage processing machinery. This is particularly beneficial in settings where noise control is crucial for maintaining a comfortable working environment.
  • Non-Toxicity: Food-grade plastic materials, such as certain types of polyethylene terephthalate (PET) or polytetrafluoroethylene (PTFE), are approved for contact with food and beverages. These materials comply with regulatory standards for food safety and do not leach harmful substances into the processed products.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. They can be molded into complex shapes and incorporate features such as self-lubrication, noise reduction, or specific gear profiles to optimize performance for food and beverage processing applications.

However, it’s important to note that there are certain considerations and limitations when using plastic gears in food and beverage processing machinery:

  • Operating Conditions: Plastic gears have temperature limitations and may not be suitable for applications involving high temperatures or extreme temperature fluctuations. It’s essential to select plastic materials that can withstand the specific temperature range of the processing environment.
  • Load Requirements: Plastic gears typically have lower load-bearing capacities compared to metal gears. They may not be suitable for heavy-duty applications that require withstanding high torque or significant forces. Careful consideration should be given to the torque and load requirements of the specific machinery application.
  • Application-Specific Requirements: Some food and beverage processing machinery applications may have unique requirements, such as high-speed operation, abrasive ingredients, or frequent cleaning cycles. It’s crucial to assess whether plastic gears can meet these specific requirements and evaluate the need for additional reinforcements or modifications.

Overall, plastic gears can be successfully used in food and beverage processing machinery for suitable applications, offering benefits such as corrosion resistance, hygienic properties, lightweight design, noise reduction, and compliance with food safety standards. However, proper material selection, design considerations, and a thorough understanding of the application’s requirements are important to ensure the reliable and safe operation of the machinery.

plastic gear

What is the impact of temperature variations on plastic gears?

Temperature variations can have a significant impact on plastic gears. Here’s a detailed explanation of their effects:

1. Thermal Expansion: Plastic gears can experience thermal expansion or contraction with changes in temperature. Different types of plastics have varying coefficients of thermal expansion, meaning they expand or contract at different rates. This can result in dimensional changes, which may affect the gear’s meshing, clearance, and overall performance. It’s important to consider the thermal expansion characteristics of the specific plastic material used in the gear design.

2. Material Softening or Hardening: Plastic materials can exhibit changes in mechanical properties with temperature variations. In general, as temperature increases, plastic materials tend to soften and become more flexible, while at lower temperatures, they can become stiffer and more brittle. These changes can impact the gear’s load-bearing capacity, wear resistance, and overall durability. It’s crucial to select plastic materials that can maintain their mechanical integrity within the expected temperature range of the application.

3. Dimensional Stability: Plastic gears may experience dimensional changes or warping due to temperature fluctuations. Higher temperatures can cause plastic materials to deform, leading to misalignment, increased backlash, or reduced gear accuracy. Conversely, lower temperatures can cause contraction, resulting in tight clearances, increased friction, or gear binding. Proper design considerations, including material selection and gear geometry, can help mitigate the impact of temperature-induced dimensional changes.

4. Lubrication and Wear: Temperature variations can affect the lubrication properties of plastic gears. Higher temperatures can cause lubricants to degrade or become less effective, leading to increased friction, wear, and potential gear failure. Similarly, low temperatures can cause lubricants to thicken or solidify, hindering proper lubrication and increasing wear. Selecting lubricants suitable for the anticipated temperature range and periodic maintenance can help ensure proper lubrication and minimize wear on plastic gears.

5. Cold Flow and Creep: Some plastic materials, especially those with lower glass transition temperatures, may exhibit cold flow or creep at elevated temperatures. Cold flow refers to the gradual deformation or flow of plastic material under constant stress, while creep refers to the time-dependent deformation under a constant load. These phenomena can cause changes in gear geometry, tooth profile, or tooth engagement over time, potentially affecting gear performance and functionality. Understanding the material’s creep and cold flow characteristics is important when selecting plastic gears for applications exposed to temperature variations.

6. Impact on Lubricants and Seals: Temperature variations can also impact the performance of lubricants and seals used in gear systems. Extreme temperatures can cause lubricants to break down, lose viscosity, or leak from the gear assembly. Seals and gaskets may also be affected, leading to compromised gear housing integrity or increased friction. It’s crucial to consider temperature compatibility and select appropriate lubricants and seals that can withstand the anticipated temperature range.

In summary, temperature variations can significantly impact plastic gears by causing thermal expansion, material softening or hardening, dimensional changes, lubrication issues, cold flow or creep, and effects on lubricants and seals. Proper material selection, design considerations, and understanding the anticipated temperature range are essential to ensure the reliable and optimal performance of plastic gears in various applications.

plastic gear

What are the advantages of using plastic gears in machinery?

Plastic gears offer several advantages when used in machinery. Here’s a detailed explanation of the advantages of using plastic gears:

  • Lightweight: Plastic gears are significantly lighter in weight compared to metal gears. This lightweight characteristic is particularly beneficial in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Low Noise and Vibration: Plastic gears have inherent damping properties, which help reduce noise and vibration levels during operation. The ability to absorb and dissipate vibrations leads to quieter machinery, making plastic gears suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment.
  • Corrosion Resistance: Certain plastic materials used in gear manufacturing exhibit excellent resistance to corrosion and chemicals. This makes plastic gears suitable for applications in corrosive environments, where metal gears may suffer from degradation or require additional protective coatings.
  • Self-Lubrication: Some plastic materials used for gear manufacturing have self-lubricating properties. These materials can reduce friction and wear between gear teeth, eliminating the need for external lubrication. Self-lubricating plastic gears can simplify maintenance requirements and reduce the risk of lubricant contamination or leakage in machinery.
  • Cost-Effective: Plastic gears can be more cost-effective compared to metal gears, especially in large-scale production. Plastic materials are often less expensive than metals, and the manufacturing processes for plastic gears can be more efficient, resulting in lower overall production costs. This cost advantage makes plastic gears an attractive option for applications where budget considerations are important.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Electrical Insulation: Plastic gears provide electrical insulation properties, which can be advantageous in machinery where electrical or electronic components are in close proximity to the gears. The electrical insulation helps prevent the risk of electrical short circuits or interference caused by metal gears coming into contact with conductive parts.

It’s important to note that while plastic gears offer unique advantages, they also have limitations. They may not be suitable for applications requiring extremely high torque, high temperatures, or where precise positioning is critical. The selection of plastic gears should consider the specific requirements of the machinery and the mechanical properties of the chosen plastic material.

China factory OEM Transparent Precision Gear by Injection Mold Medical Device Plastic Part Injection Auto Components Moulds gear patrolChina factory OEM Transparent Precision Gear by Injection Mold Medical Device Plastic Part Injection Auto Components Moulds gear patrol
editor by CX 2023-09-12